HYDROPONICS/CEA

Automated hydroponic systems

From DFT and NFT systems to full automation, validated by real-world results like Berkshire with higher output, lower labor, and a scalable production model

Process Timeline
Sowing
Germination
Spacing, Sorting & Transplanting
Internal Transport
Harvesting
Click a step for details

Deep Flow Technique (DFT)


Deep Flow Technique (DFT) is a hydroponic system in which plants grow in a continuously flowing layer of nutrient-rich water. This ensures that the roots have constant access to water, oxygen, and nutrients.

The larger water volume helps maintain stable conditions, resulting in uniform growth and strong plants. DFT is therefore highly suitable for the propagation of crops such as leafy greens.

In combination with automation from Flier Systems, the process is precisely controlled and optimized for maximum efficiency and plant quality.

Nutrient Film Technique (NFT)

With the Nutrient Film Technique, a thin film of nutrient solution flows continuously past the plant roots. This ensures optimal oxygen uptake and a high germination rate.

The NFT line from Flier Systems combines uniform sowing quality with significant labour savings — fully automated from start to finish.

View the NFT handling line

Large scale CEA greenhouse with factory based lettuce production at Berkshire Produce

Customer Case Berkshire

Berkshire Produce transformed an existing greenhouse into a modern hydroponic lettuce facility using Deep Flow Technique and targeted automation.

By redesigning and optimizing the process, Berkshire achieved higher production, improved stability, and reduced losses. At the same time, manual labor was reduced and internal logistics were made more efficient.

This case demonstrates that hydroponic cultivation, when properly designed, is scalable and can deliver strong economic performance.

View the Berkshire Client Case

ROI of Automation

In house lettuce plug production as part of an automated CEA system
End to end automation

From substrate preparation and seeding to transplanting, growing, transport, and harvest handling, each stage is integrated into a continuous automated flow.

Automated transport of lettuce ponds to minimize crop loss in CEA production
Software driven control

Centralized software manages planning, timing, and process coordination, creating transparency and predictability across the entire production system.

Software driven control of automated CEA lettuce production processes
Minimal manual handling

Operators supervise the system rather than perform repetitive physical tasks. This reduces labour intensity while improving consistency and scalability.